Titanium round bars play a critical role in high-performance engineering and industrial applications. Their solid cylindrical shape and superior material properties make them suitable for a wide range of uses from aerospace frames to medical implants. In this blog, we’ll explore the types of titanium bars, their compositions, applications, weight calculation methods, pricing and what makes them essential for modern manufacturing.
What Is a Titanium Round Bar?
A titanium round bar is a cylindrical rod manufactured from titanium metal or titanium alloys, prized for its exceptional strength, low density, and resistance to corrosion. These characteristics make titanium round bars ideal for demanding environments like chemical processing plants, aerospace structures, marine equipment and biomedical devices. Due to their excellent strength-to-weight ratio and thermal stability, titanium bars are widely used in projects that require long-lasting performance with minimal maintenance.
Types of Titanium Round Bars
1. Titanium Grade 1 Round Bars
Titanium Grade 1 is the softest and most ductile among all titanium grades, making it easy to form, bend, and weld. Its outstanding corrosion resistance makes it suitable for environments exposed to moisture, chemicals, or seawater. This grade is commonly used in heat exchangers, chemical tanks, marine systems, and medical equipment where strength is less critical than formability and corrosion resistance.
2. Titanium Grade 2 Round Bars
Titanium Grade 2 Round Bar offers an excellent combination of moderate strength, superior corrosion resistance, and good weldability, making it the most widely used commercially pure titanium grade. It is versatile enough for applications across multiple industries, especially those involving exposure to seawater or chemicals. Common uses include aerospace components, desalination plants, chemical processing systems, and marine hardware.
3. Titanium Grade 3 Round Bars
With higher tensile strength than Grade 2, Titanium Grade 3 is ideal for applications requiring increased load-bearing capacity while retaining good corrosion resistance. Although less formable than Grades 1 and 2, it can still be welded and machined effectively. This makes it suitable for demanding industrial uses such as airframe structures, heat exchangers, and heavy-duty piping systems.
4. Titanium Grade 4 Round Bars
Titanium Grade 4 is the strongest of the commercially pure grades and is used where both high strength and corrosion resistance are necessary. Though less ductile and more difficult to form, it performs exceptionally well in tough environments such as offshore platforms and medical implants. Its strength-to-weight ratio makes it ideal for structural aircraft components and high-pressure industrial systems.
5. Titanium Grade 5 (Ti-6Al-4V) Round Bars
Also known as Ti-6Al-4V, Titanium Grade 5 is an alloyed titanium bar that combines the strength of aluminum and vanadium with the corrosion resistance of titanium. It is the most commonly used titanium alloy due to its superior performance under extreme conditions, including high stress, temperature, and chemical exposure. Titanium Grade 5 Round Bar is widely utilized in aerospace, biomedical implants, motorsports, and defense applications.
6. Titanium Grade 7 Round Bars
Titanium Grade 7 contains a small amount of palladium, which significantly enhances its corrosion resistance in highly acidic and reducing environments. It is particularly effective in chloride-rich systems, making it an excellent choice for aggressive chemical processing applications. These bars are widely used in chemical storage tanks, desalination plants, and marine-based chloride handling systems.
7. Titanium Grade 9 (Ti-3Al-2.5V) Round Bars
Titanium Grade 9 is a titanium alloy with aluminum and vanadium, offering a balance between moderate strength and enhanced formability. It is easier to work with compared to Grade 5 while still delivering reliable mechanical performance. This grade is preferred in applications like marine tubing, bicycle frames, and hydraulic lines where strength, lightness, and ease of fabrication are essential.
Titanium Round Bar Weight Calculator
To estimate the weight of a titanium bar, use the following formula:
Weight (g) = Volume (cm³) × Density (g/cm³)
Example Calculation:
- Volume: 100 cm³
- Density: 4.5 g/cm³ (typical for titanium)
Weight = 100 × 4.5 = 450 grams
Make sure your volume and density units are consistent to obtain accurate results. This calculation helps in estimating material requirements and shipping costs.
Need a quick solution? Use a round bar weight calculator for instant results.
Titanium Round Bar Price
Titanium round bar prices vary based on grade, size, surface finish, quantity, and sourcing region. Below is an indicative price chart:
| Grade | Price Range (INR/kg) | Price Range (USD/kg) |
| Titanium Grade 2 | ₹1,800 – ₹2,200 | $22 – $27 |
| Titanium Grade 5 | ₹3,200 – ₹3,800 | $39 – $45 |
| Ti-6Al-4V | ₹3,500 – ₹4,000 | $42 – $48 |
Prices are subject to market fluctuations, bulk order discounts, and region-specific import duties.
Applications of Titanium Round Bars
- Aerospace & Aviation: Titanium’s lightweight and ability to handle extreme conditions make it ideal for aircraft frames, engine parts, and landing gear. Its high strength-to-weight ratio improves fuel efficiency and performance.
- Medical & Healthcare: Due to its biocompatibility, titanium is commonly used in surgical instruments, implants, and orthopaedic rods. It resists body fluids, making it safe for long-term use.
- Oil & Gas / Chemical Processing: Titanium round bars withstand corrosive chemicals, seawater, and high-pressure systems, making them indispensable in offshore rigs, pressure vessels, and refineries.
- Marine Engineering: Non-magnetic and corrosion-resistant properties make titanium perfect for shipbuilding, underwater tools, and oceanic pipelines.
- Sports & Performance Equipment: Titanium’s lightweight durability finds use in bicycles, tennis rackets, and racing equipment where shock absorption and agility matter.
Considering advanced material options? Check out Inconel Round Bars for high-temperature applications, Monel Round Bars for outstanding corrosion resistance, or build your fundamentals with our What Is a Round Bar? guide.
Benefits of Using Titanium Bars
Superior Strength-to-Weight Ratio
Titanium provides the strength of steel while weighing nearly 45% less, making it ideal for applications where reducing overall weight without compromising strength is critical. This property is especially valuable in aerospace, automotive, and performance engineering industries where efficiency and load-bearing capacity matter most.
Unmatched Corrosion Resistance
One of titanium’s standout advantages is its exceptional resistance to corrosion from seawater, acids, and chlorides. This makes it a preferred choice for marine environments, chemical plants, and offshore structures where exposure to harsh elements is frequent.
Biocompatibility
Titanium’s natural compatibility with the human body allows it to be used in medical implants, dental tools, and surgical devices. It does not trigger allergic reactions or immune responses, which ensures patient safety and long-term reliability of medical components.
Performance in Harsh Environments
Whether exposed to high temperatures or extreme pressure, titanium maintains its structural integrity. This makes it ideal for power plants, aircraft engines, and deep-sea applications where materials are expected to perform under severe stress.
Versatility and Custom Fabrication
Titanium bars can be easily shaped, welded, and machined into complex components. This versatility allows them to be tailored for specific industrial needs, from precision instruments to large structural frameworks across aerospace, marine, and industrial sectors.
Titanium Round Rod vs. Round Bar
While both terms are often used interchangeably, there are subtle differences:
| Feature | Titanium Round Rod | Titanium Round Bar |
| Manufacturing | Typically smaller diameter, cold drawn | Can be hot rolled or forged in larger sizes |
| Applications | Heat exchangers, threaded components | Structural parts, pressure vessels, implants |
| Customization | Easier to machine for precision | Preferred for heavy-duty industrial purposes |
Both offer excellent corrosion resistance and mechanical performance depending on the form factor required.
Why Choose Us for Titanium Round Bars?
At Jade Special Metals, we supply premium-quality titanium bars tailored to your industrial specifications. Here’s what sets us apart:
- Wide Range of Grades: Whether you need Titanium Grade 2 for chemical applications or high-performance Ti-6Al-4V (Grade 5) for aerospace, we offer a comprehensive range of grades to meet diverse project demands.
- Global Compliance: Every titanium round bar we supply adheres to strict ASTM, AMS, and ISO specifications, ensuring dependable quality and performance in critical environments.
- Precision Engineering: We offer customized machining, cutting, polishing, and finishing services tailored exactly to your project specifications or technical drawings.
- Export-Ready: From mill test certificates to seaworthy packaging and export documentation, we provide complete support for seamless international shipping.
- Expert Guidance: Our knowledgeable team helps you choose the right titanium grade based on your end-use ensuring technical accuracy and long-term reliability.
Conclusion
Titanium round bars are more than just a raw material; they are enablers of innovation across multiple high-stakes industries. Whether you need Titanium Grade 2 for chemical plants or Grade 5 for aerospace-grade performance, understanding the specifications, applications and pricing helps you make informed procurement decisions.
Ready to source premium titanium round bars?Get in touch with Jade Special Metals for competitive quotes, expert consultation, and global delivery solutions.
