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Stud Bolt Weight Chart in Kg and Lbs (Metric and Imperial, ASME B16.5)

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Stud Bolt Weight Chart in Kg and Lbs (Metric and Imperial, ASME B16.5)

Look up the weight of a stud bolt online and you will usually find one unlabelled number. The trouble is that a stud bolt weight chart can mean two different things: the weight of the bare, threadedstud bolt alone, or the weight of that same stud fully assembled with two heavy hex nuts, the way it is actually supplied and installed on a flanged joint. Confusing the two is the single most common source of error in stud bolt weight figures published online, and it can throw a buyer’s material take-off or freight estimate off by close to double. This chart gives both figures side by side, clearly labelled, and derived from a stated formula rather than copied from another source. Sizes and lengths below follow standard stud dimensions consistent with the ASME B16.5 flange bolting schedule referenced in Jade Alloys’ ownstud bolt chart, so the length values used for weight here match the length values used for sizing there

What This Chart Shows

A stud bolt is a fully threaded rod, threaded along its entire length or with a short unthreaded shank in the middle, used with two nuts one at each flange face to join two flanges together per ASME B16.5. Because the finished, in-service joint always uses a stud plus two nuts, but a purchase order or bill of quantities is often costed on bare stud material alone, the tables below give both figures: Stud Bolt Only weight, and Stud Bolt with 2 Heavy Hex Nuts weight, so the reader can pick whichever one matches what they are actually ordering..

How Stud Bolt Weight Is Calculated

Every figure in this chart is calculated the same way, using the standard volume times density approach adjusted for the reduced cross section along a stud’s threaded length:

Weight (kg) = Diameter² (mm) × Length (mm) × 0.00000617 × 0.855

Here, 0.00000617 is derived from π ⁄ 4 × steel density (7.85 g per cubic cm for carbon steel), and 0.855 is the standard allowance for the reduced cross section along the threaded portion of the stud, since a threaded rod weighs measurably less than a plain round bar of the same nominal diameter and length. Stainless steel studs (density approximately 7.9 to 8.0 g per cubic cm, against 7.85 for carbon steel) run roughly 1 to 2 percent heavier than a carbon steel stud of the same size; see the note further down this page.

Stud Bolt Weight Chart, Imperial (Kg)

Dia (in)50 mm100 mm150 mm200 mm250 mm300 mm350 mm400 mm450 mm500 mm
3/80.0240.0480.0720.0960.1200.1440.1680.1910.2150.239
1/20.0430.0850.1280.1700.2130.2550.2980.3400.3830.425
5/80.0660.1330.1990.2660.3320.3990.4650.5320.5980.665
3/40.0960.1910.2870.3830.4790.5740.6700.7660.8610.957
7/80.1300.2610.3910.5210.6510.7820.9121.0421.1731.303
10.1700.3400.5110.6810.8511.0211.1911.3611.5321.702
1 1/80.2150.4310.6460.8611.0771.2921.5081.7231.9382.154
1 1/40.2660.5320.7981.0641.3291.5951.8612.1272.3932.659
1 3/80.3220.6430.9651.2871.6091.9302.2522.5742.8963.217
1 1/20.3830.7661.1491.5321.9142.2972.6803.0633.4463.829
1 3/40.5211.0421.5632.0852.6063.1273.6484.1694.6905.212
20.6811.3612.0422.7233.4034.0844.7655.4466.1266.807
2 1/21.0642.1273.1914.2545.3186.3817.4458.5099.57210.636
31.5323.0634.5956.1267.6589.18910.72112.25213.78415.316
3 1/22.0854.1696.2548.33810.42312.50814.59216.67718.76120.846
42.7235.4468.16810.89113.61416.33719.05921.78224.50527.228

Stud Bolt Only Weight Chart, Metric (Kg)

Dia (mm)50 mm100 mm150 mm200 mm250 mm300 mm350 mm400 mm450 mm500 mm
M80.0170.0340.0510.0680.0840.1010.1180.1350.1520.169
M100.0260.0530.0790.1060.1320.1580.1850.2110.2370.264
M120.0380.0760.1140.1520.1900.2280.2660.3040.3420.380
M160.0680.1350.2030.2700.3380.4050.4730.5400.6080.675
M200.1060.2110.3170.4220.5280.6330.7390.8440.9501.055
M240.1520.3040.4560.6080.7600.9121.0641.2151.3671.519
M270.1920.3850.5770.7690.9611.1541.3461.5381.7311.923
M300.2370.4750.7120.9501.1871.4241.6621.8992.1372.374
M360.3420.6841.0261.3671.7092.0512.3932.7353.0773.418
M420.4650.9311.3961.8612.3262.7923.2573.7224.1884.653
M480.6081.2151.8232.4313.0393.6464.2544.8625.4696.077
M560.8271.6542.4823.3094.1364.9635.7906.6177.4458.272
M641.0802.1613.2414.3225.4026.4827.5638.6439.72410.804
M721.3672.7354.1025.4696.8378.2049.57210.93912.30613.674
M801.6883.3765.0646.7528.44110.12911.81713.50515.19316.881
M902.1374.2736.4108.54610.68312.81914.95617.09219.22921.365
M1002.6385.2757.91310.55113.18815.82618.46421.10123.73926.377

Carbon Steel vs Stainless Steel Weight Difference

Every table above is calculated for carbon steel (7.85 g/cm³). A stainless steel stud of the same nominal diameter and length, such as anA2-70 stainless steel bolt, will weigh roughly 1 to 2 percent more, purely because austenitic stainless (7.9 to 8.0 g/cm³) is slightly denser than carbon steel, not because of any dimensional difference. This is a small enough gap that it rarely changes a freight estimate meaningfully, but it matters for precise mill weight reconciliation. Readers sourcing stainless studs specifically may also find theASTM A193 B7 andASTM A320 L7 grade pages useful for material selection alongside weight.

Frequently Asked Questions

1. What is the difference between stud bolt weight and stud bolt with nuts weight?
Stud bolt weight is the weight of the bare threaded rod. Stud bolt with nuts weight includes the stud plus two heavy hex nuts.
2. How do you calculate stud bolt weight from diameter and length?
Stud bolt weight can be calculated using the diameter and length with the standard weight formula. The result depends on the material density and thread allowance.
3. What is the standard length of a stud bolt per ASME B16.5?
Stud bolt length depends on the flange size, pressure class, and application. ASME B16.5 provides the required dimensions for flange connections.
4. Does stud bolt weight change between carbon steel and stainless steel?
Yes. Stainless steel studs are usually slightly heavier than carbon steel studs of the same size because stainless steel has a higher density.
5. How many heavy hex nuts come with one stud bolt?
Two heavy hex nuts are normally used with one stud bolt, with one nut fitted at each end.
6. What is the weight difference between B7 and B8M studs of the same size?
B8M studs are typically slightly heavier than B7 studs of the same size, mainly because stainless steel has a higher density.
7. Is stud bolt weight the same as regular bolt weight?
No. Stud bolts and regular hex bolts have different designs, so their weights are calculated and listed separately.
8. How do I convert stud bolt weight from kg to lbs?
Multiply the weight in kilograms by 2.20462. For example, 0.287 kg is approximately 0.633 lbs.

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